DTG vs screen printing for small orders
For a few shirts, or any design with many colours or a photo, direct-to-garment (DTG) printing is usually the better fit: there is no setup for each design, so one shirt is made the same way as fifty. Screen printing needs a screen for each colour, so it gets cheaper per shirt only on larger runs of a design with few colours.
How each works
DTG is like an inkjet printer for fabric: the design is printed straight onto the shirt in full colour, one shirt at a time. Photos, gradients and many colours cost no more than a one-colour logo.
Screen printing pushes ink through a stencil, one screen per colour. Making the screens is the setup cost, paid once per design, which is why screen printers usually set a minimum order.
Which suits your order
| DTG | Screen printing | |
|---|---|---|
| One or a few shirts | Suits it: no setup | Setup is spread over few shirts |
| Photos and many colours | Same price as one colour | Each colour adds a screen |
| Large run, one or two colours | Cost per shirt stays similar | Cost per shirt falls as the run grows |
| Specialty inks (metallic, puff, glow) | Not available | Available |
What ChatAttire uses
ChatAttire shirts are printed to order by our print partner, Printful, with direct-to-garment printing. There is no minimum and no setup fee: a Classic Tee with one print is $27.99, with free standard US shipping. Larger orders get a quantity discount: 10% off from 10 shirts, 15% off from 24 shirts.
We don't offer screen printing or specialty inks. One order takes up to 250 shirts; for more, contact support. For hundreds of identical one-colour shirts, a screen printer may well cost less per shirt.
More guides
- How to design a t-shirt with ChatGPT and get it printed
- How to make a custom shirt in Claude
- Can AI design a t-shirt?
- How to turn an AI image into a printable shirt
- What resolution does a photo need to print well on a shirt?
- How long do custom shirts take?
- How much does a front and back print cost on a custom shirt?
- How many shirts and which sizes should I order for a group?
- Where can I get custom shirts with no minimum order?